How About the Dye Sublimation ink Usage In the Sublimation Printing



As well know, an ink comprises two basic elements: a colorant, which is a pigment ink or a dye sublimation ink, and a vehicle, which is a liquid that is used to transport the colorant to the substrate. It’s common to think of dyes as liquids and pigments as solids, but actually both are solids, and the real difference between them is solubility . Generally speaking, dyes and dyestuffs are soluble in water and other solvents, while pigments are not.   


Dye Sublimation ink
Dye Sublimation ink


So, in traditional dye sublimation printing, the ink consists of solid dye particles in a liquid suspension, usually water-based. The dye-sublimation printer transfers the ink to a transfer medium, usually sublimation paper. The sublimation transfer paper has a special coating that will not only accept this ink, but also facilitate its release in the next step of the process. It should also be noted that the image is printed in reverse on the dye sublimation paper.   

Dye Sublimation ink
Dye Sublimation ink


The next step, variously called fixation or outgassing, involves a heat press, which can either be rotary or flatbed. Usually the term heat press refers to flatbed devices used for the fabric equivalent of sheets, while the term calender is used to refer to a fixation unit used with rolls.   



Dye Sublimation ink
Dye Sublimation ink
In the sublimation heat press, the printed transfer paper is brought into contact with the fabric that is to be imaged. If you are planning to print on a stretchy material, you may get better results by using a tacky transfer paper that will adhere slightly to the fabric so that it won’t shift during fixing and cause blurring, ghosting, or other imaging imperfections.   



Here’s the sublime part. Under the heat and pressure of the heat press or calendering unit, the solid dye on the printed transfer paper is converted to a gas and penetrates into the fabric. The dye then resolidifies on the fibers of the fabric which makes the colors quite durable, wash-resistant, and colorfast.   This process will yield best results on 100-percent polyester materials.

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